Budgeting for Safety: Costs to Consider When Planning a Construction Project 

Costs to Consider When Planning a Construction Project

In the construction industry, safety isn’t just a moral obligation; it’s a financial necessity. With an annual estimate of around 1,000 worker fatalities in the U.S. alone (Bureau of Labor Statistics), the economic toll of workplace accidents exceeds $5 billion each year. It’s a reality that OSHA has raised caution to address. 

This includes violation fines, lost productivity, family income loss and legal costs — not to mention the indirect expenses tied to accidents and safety failures. Protect your workers and your bottom line by understanding the costs associated with safety before starting your project. 

Regulatory Compliance Costs 

The most immediate expenses of cutting corners on safety are financial penalties imposed by the Occupational Safety and Health Organization (OSHA) for failure to comply with regulations. OSHA frequently cites violations in fall protection, scaffolding and ladders, and fines for these infractions can be substantial. 

The Federal Civil Penalties Inflation Adjustment Act specifies that OSHA’s maximum penalties are adjusted annually to account for inflation. Since January 16, 2024, serious and other-than-serious violations carry fines up to $16,131 per violation, and willful or repeated violations can cost up to $161,323 per infraction (OSHA). Beyond citations and fines, you may face lawsuits from injured workers or their families, leading to settlements or judgments greater than the initial cost of implementing proper safety measures. 

Being proactive about compliance will help you avoid these expenses. Tools like OSHA’s Safety Pays Individual Injury Estimator can help you understand how occupational injuries and illnesses impact profitability. 

Equipment and System Costs 

Investing in high-quality fall protection is a cornerstone of safety planning. OSHA’s most commonly cited violation highlights the importance of the right equipment like guardrails, restraint systems and proper crossovers, which are all crucial for minimizing risks and ensuring compliance. While the upfront costs of durable, compliant systems may seem significant on paper, they’re nothing compared to the expenses of accidents and penalties, or the long-term impact on productivity and worker morale. 

Are you curious exactly how much safety equipment will cost for your upcoming project?
Request a quote from EDGE Fall Protection today.  

Installation and Customization Costs 

Every construction project is unique, and a one-size-fits-all approach to safety simply doesn’t work. Tailored solutions provide safety measures that are effective and compliant with local and national codes. 

Working with experts that have experience in devising customized systems saves both time and money. At EDGE, for instance, we partner with engineering firms in all 50 states so that we can ensure that our customers are getting the best solutions for their business, taking into account geographic and regulatory nuances. This helps avoid costly delays, rework and code violations.  

EDGE Fall Protection can provide PE stamps on projects in all 50 states. Read more about our work with Professional Engineers here.  

Maintenance and Upkeep Costs 

Safety equipment isn’t a one-and-done investment. Regular inspections and maintenance are essential to make sure that systems remain functional and compliant. Over time, poorly maintained equipment can lead to unexpected failures, putting workers at risk and increasing liability, not to mention racking up costs for replacements.  

By choosing high-quality systems that cost more upfront, you can reduce the frequency of repairs and replacements, lowering overall maintenance expenses. Investing in quality during the planning stages pays dividends over the life of the project. 

EDGE Fall Protection is your One-Stop-Shop  

At EDGE, we don’t just provide you with top-of-the-line fall protection consultations and solutions; we also perform roof anchor inspections for our clients, ensuring that your rooftop fall protection is up-to-date and compliant. Schedule your assessment today. 

Training Costs 

Even the best equipment won’t save lives without proper training. Both you and your workers need to understand how to use safety systems correctly to prevent accidents and maximize productivity. Safety training programs, whether external or internal, are an essential part of a safety budget. 

External training sessions led by certified safety professionals can cost between $50 and $200 per employee, depending on the complexity of the training and the number of participants. Additionally, in-house training sessions might involve expenses such as instructor fees, materials and time off work, which can add up. While these costs can seem like a lot upfront, investing in comprehensive training preps your team to work as safely and efficiently as possible. 

Cost of Accidents or Neglect

Workplace accidents can halt construction projects, delay timelines and increase expenses due to rework and material replacement. These incidents can erode profit margins and damage client relationships. Accidents and setbacks tarnish a company’s reputation, making it harder to secure new projects or attract top talent.  

Safety failures often garner public attention, potentially resulting in lost business opportunities. Prioritizing safety from the outset protects not only workers but also the long-term viability of the business. 

But the true cost of a workplace accident goes far beyond fines and equipment repairs. Protecting your employees is our shared mission, and investing in the right equipment is the first step. When you’re budgeting for safety, you’re budgeting for your team. See our related post on the latest safety trends

Safety is an investment, not an expense. By budgeting for regulatory compliance, high-quality equipment, customized solutions, regular maintenance and proper training, you prevent costly accidents and ensure smoother, more profitable operations. 

EDGE Fall Protection is ready to partner with you to build tailored, cost-effective safety solutions that prioritize compliance, quality and safety. Reach out today for a free quote and take the first step toward safer, more successful projects.

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